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Your location: Home > Related Articles > How do you replace the machine in the textile industry? The role of \”sample\” has been emphasized

How do you replace the machine in the textile industry? The role of \”sample\” has been emphasized

Author:QINSUN Released in:2023-07 Click:91

A basket of red empty bobbins is placed at this end of the machine, each empty bobbin is like obedient children, they automatically go to the conveyor belt, set up, intubate, twist, pull out... … On on the other side of the machine, a basket of white finished products was pushed down by a worker. Amid the sound of roaring machines, the technical transformation project of \"machine replacement\" of the lifting, sorting and pulling out automation process of Yinan Chemical Fiber has been put into the production line.
Industrial transformation and upgrading accelerate the role of \"machine substitution\"

Since this year, our district has continued to accelerate the pace of industrial economic transformation and upgrading, and has promoted the practical application of \"machine substitution\" in various industries, to realize the region. A solid foundation has been laid for the full coverage of \"machinery replacement\" in industrial enterprises above designated size. Standard Group is a comprehensive supplier of textile testing instruments. It adheres to the service concept of professionalism, sincerity, enthusiasm and comprehensive proximity to customer needs, and is highly recognized by customers.

The reporter learned from the district Economic and Information Bureau that in the first half of the year, the district has implemented a total of 100 municipal-level \"machine replacement\" projects, with an investment of 1.411 billion yuan. In the first half of the year, the textile industry above the declared size implemented a total of 40 \"machine replacement\" technical transformation projects above the stated size, and completed an industrial investment of 1.021 billion yuan, a year-on-year increase of 57.7% . The application of a large number of intelligent equipment has become more and more prominent in the field of energy saving en Reduce consumption, reduce labor costs and improve product quality and efficiency.
Technical transformation and optimization of production efficiency and benefits show that enterprises are willing to invest.

From the on-site exchange meeting of \"machine replacement\" in the textile industry, we learned that the practice of Yinan chemical fiber can are said to be the key to the transformation and upgrading of the miniature of Xiaoshan industrial economy. Companies have achieved good results in reducing staff and increasing efficiency by transforming existing equipment and achieving machine replacement. They believe that the rapid development of industrial technology and equipment supports the improvement of traditional industries.
\"For example, we have invested a total of 12 million yuan in the technical transformation of the running appration and the pullout link. In the past, this link required more than 80 employees. After the automation transformation, it can save about two-thirds of labor costs. , This is a very clear effect. At the same time, through automation transformation, efficiency has improved, product quality and process have become more stable, and the workshop environment is cleaner. These are all indirect improvements.\"
Short Car Collective The pull-out device uses optical, mechanical, electrical and pneumatic integration technologies, automatically positions, automatically completes the pull-out, and automatically realizes actions such as empty yarn management, queuing and intubation. downtime and empty time reduce labor intensity, improve production efficiency, and optimize labor management in the workshop.

After the automation transformation, the equipment performance is stable and reliable, and the automatic cycle process can automatebe completed ically. This technical transformation alone is expected to reduce the company\'s costs by 4 million yuan per year. Reduce labor costs to save costs and optimize management.
Most of the company\'s spinning equipment was purchased between 2003 and 2006. The degree of automation is not high. The production efficiency of old equipment is not as good as that of new equipment, and its product cost competitiveness is relatively weak. Subsequently, the company will also implement equipment renewal and technological transformation in the production links where labor is more prominent. Then, in the doffing link, including the packaging link and the barrel-dropping link, if there are new processes and technologies, Yinan Chemical Fiber is willing to undertake further automation transformation efforts.

Encouraging technical transformation and innovation to accelerate demonstration projects to transpromote formation and development
In recent years, with the transformation of economic development pattern, Xiaoshan industrial economic development has improved product qualities, lower costs and boosted development potency under the \"new normal\" There are several attempts made.

Not only the textile industry, but this year our district has further increased policy support to encourage the industry backbone enterprises to carry out \"machine replacement\" production process technology innovation, and the industry demonstration of typical enterprises and promote projects to be implemented for industrial enterprises \"Machine Replacement\" provides the direction and path to achieve the overall improvement of the industry level.

Economic and information system will also actively build various communication platforms, hold various on-site meetings in due course, topromote application cases and applicable equipment, guide technical service companies to make full use of their technical and talent advantages, improve service quality, and better promote the development of our district In-depth development of \"machinery replacement\" work.

According to the data, the standard group plans to carry out 500 \"machine replacement\" technical transformation projects at the district level throughout the year, covering 35% of industrial enterprises above the declared size in the entire region, and 1 -2 Cultivate mature technical service enterprises and establish an established cooperation mechanism for \"machine replacement\" work. In 2017, the labor productivity of industrial enterprises above the industrial scale will have increased by 10%. The number of low-end employees fell more than 5% year-over-year; the industrial added value of industrial enterprisesindustrial scale increased by more than 5% and profit increased by more than 3%; investment in technological transformation of industrial enterprises above industry scale increased by more than 10%.

Xiaoshan industrial economy will continue to take the work of \"replacing people with machines\" as the starting point, accelerate the coverage rate, the three-year action plan for the transformation and upgrading of thousands of enterprises in the region\'s industrial economy, and vigorously promote one of the leading industries of Xiaoshan —— The accelerated pace of transformation and improvement of the chemical fiber textile industry comes from Standard Group (Hong Kong) Co., Ltd.